Remington 870 Trigger/Safety Failure & Repair

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  • E.Shell

    Ultimate Member
    Feb 5, 2007
    10,368
    Mid-Merlind
    I have been shooting several 870s for 40+ years. When I was RO at the Ft Meade Trap & Skeet Range, I used to shoot a few hundred rounds a week through my bird gun, an older 870 12 gauge 3" Wingmaster Magnum. It's been sea duck hunting, puddle duck hunting, goose hunting, deer hunting and has shot all manner of clay targets - definitely a 'working gun'.

    While I was shooting at Ft. Meade one afternoon, the shotgun failed. The failure mode was that the safety was stuck and would not switch, and the trigger would not reset. The gun would load, cycle and eject normally, but would not fire. At the time, I was doing a little gun work and was dealing with Pennsylvania Gun Parts, a Remington parts specialist, for all of my parts.

    I cannot recall his name, maybe John, but when I discussed the 870's failure with PGP's owner, he said he would be glad to sell me any parts I needed, but suggested that if I had that kind of volume through the gun and the trigger/safety broke, there are probably other parts in the "trigger plate assembly" that were getting close to failure too. He said I'd probably be better off just replacing the entire trigger plate assembly. I had never had the assembly apart and what he said made sense, so I just bought a replacement trigger plate assembly and dropped it in. I think the cost was around $65.00. The new assembly worked fine, I was back in business and life was good. I tossed the broken assembly into my "Remington" parts box and forgot about it.

    A few years later, I had another similar failure with one of my other well-used 870s. Remembering PGP's advice and my prior success, I just ordered another trigger plate assembly, installed it and went back to what I was doing. I recall the cost being a little more, probably close to $75.00. I tossed this broken assembly into the parts box too.

    Some time later, I bought a used 870 for a very cheap price, because it was broken...yup, same failure mode. Knowing that for $75-80 I could could get it running again and still save a bunch of money, I bought it, fixed it and tossed the broken trigger plate assembly into the parts box...

    Fast forward...

    This past Sunday morning, I went to PG Trap & Skeet with some friends to shoot sporting clays. I took my 870, because I don't own a dedicated target shotgun, and because sea duck season fast approaches and I could use the practice. Exactly TWO rounds into the shoot, my 870 broke. Same failure mode; trigger/safety problem... BrowningGuy was kind enough to share his very shiny Browning with me and let me shoot the rest of the course. Somebody, Wes, Ben, George, not sure who because they wouldn't let me pay for them, gave me a couple boxes of 20 gauge shells because all I brought were 12s. I'm very grateful for the gun loaner and the shells!

    When I got home, I started looking online for a replacement trigger plate assembly. Several places showed them for $80-90, but didn't have them in stock. One other place had them in stock, but they were $118 + shipping. WOW!

    Never having disassembled the complicated-looking assembly, but at this point having nothing to lose and being curious as to what was causing the same failure in multiple guns, I decided to tear it down and see if it was a part I could replace.

    I followed a YouTube disassembly video and took it apart step-by-step. Easier than I thought it would be. I got the whole thing apart, with the trigger and safety being at the very end of the disassembly procedure. There were NO broken parts! Very odd... I put it back together and it worked. I had to find out what was going on, so I took it apart again, looked it over, then put it back together and now it doesn't work... Took it apart again and REALLY looked at everything carefully...

    What I found was that the safety detent ball (#49), driven by a spring (#50) captured by a pin (#51) through the main trigger plate. The spring does not have "finished" ends and looks like it could have been clipped out of the middle of a longer spring. The bottom end of the spring, where it meets the ball, was deformed a little. The last coil had spread out and was engaging the sides of the bore, wedging against the ball and locking up the safety. First time I took it apart/put it back together, I had indavertantly flipped the spring and put the 'good end' against the ball and it worked fine. When I did that a second time, I had flipped the spring back to its original position and cause it to malfunction again.

    870_TriggerPlateAssy.jpg



    Here's my shotgun with my collection of broken Trigger Plate Assemblies:

    870Plate00.jpg


    To remove the safety-related parts doesn't require disassembly of anything except the safety mechanism itself.

    First, use a small punch to slide the retainer pin (#51) out. Let the punch follow the pin through and prevent the spring from escaping.

    Here is the retainer pin (#51), at the tip of my probe:

    870Plate01.jpg


    Be careful to not allow the punch to back out until you can control the spring. Spring tension is relatively light, but it can still fly. Just put your finger over the top hole and slide the punch back out:

    870Plate02.jpg


    Once the punch is out and spring tension released, you can dump the spring out of the top opening. The safety can be gently worked back and forth to cause the detent ball to ride up and be out of the way, allowing the safety button (#48) to slide out. It will go out either way, and if you wanted to convert to a left-handed safety, you can simply reverse insertion of the safety button at this time. Once the safety is out, the ball didn't seem to want to fall out in either direction in any of them, but a small punch can push it out from the top and it will fall into the safety button opening. Here are the parts, arranged as assembled:

    870Plate03.jpg


    It is very hard to see, especially in pics, but I could easily feel the enlarged end of the spring, where the loose end is protruding beyond the main diameter of the spring, shown here on the right end of the spring:

    870Plate04.jpg


    870Plate05.jpg


    By flipping the spring over, putting the enlarged coil at the top against the retaining pin and the un-deformed end down against the ball, I was able to make it work reliably. I then looked at the other three trigger plate assemblies and found exactly the same issue. I flipped the springs in all of them in about 5 minutes each and now they all work!!

    Here is a view of the trigger plates and one thing to notice is the pronounced wear on two of the three, while the third one is relatively fresh:

    870Plate06.jpg


    In case it's not obvious, take a look at the hammers (#33) and where they contact the firing pin, shown at the tip of my probe:

    870Plate07.jpg


    The hammer on the far right shows very little wear. This difference in wear while experiencing the same failure mode tells me that it's not necessary to have a gazillion rounds through your gun to experience this failure.

    Hope this helps and good luck!
     

    delaware_export

    Ultimate Member
    Apr 10, 2018
    3,276
    Very interesting, and a good explanation. I’ll have to check all that out next time i disassemble my Remingtons. especially the wear on the hammer.

    fortunately never had the safety issue on any of mine. All in the 25-30+ year range.
     

    Doco Overboard

    Ultimate Member
    The ends of the springs should be tapered and ground flat on the ends. Becuase the springs are small, they are hard to snip with pliers and are often better cut with an abrasive wheel. By doing that the ends are already somewhat ground flat with the coils not spread out from the pliers to interfere with the bore.
    The hammer spring in the picture all the way on the left with the peened trigger plate looks different from the others too. The spring ends will dig and then stick into the cast aluminum sometimes. Water/moisture exposure over time doesnt help much either.
    A small bench stone is handy to de-burr.radius spring ends when you take them apart.
    Its amazing what sort of stuff can come out of these shotguns like grass weeds etc that been in the marsh a few times..
     

    Mini14tac

    Ultimate Member
    MDS Supporter
    May 14, 2013
    2,157
    North County
    Thanks Eshell! Never had any issues with any of my 870’s but will definitely keep this in mind in case I ever run ito this.
     

    mpollan1

    Foxtrot Juliet Bravo
    MDS Supporter
    Sep 26, 2012
    7,146
    Мэриленд
    Thank you. My 870 works just fine but I will be operating on her regardless to mitigate any future issues that may result from this "flaw".
     

    wilcam47

    Ultimate Member
    Apr 4, 2008
    26,107
    Changed zip code
    I have been shooting several 870s for 40+ years. When I was RO at the Ft Meade Trap & Skeet Range, I used to shoot a few hundred rounds a week through my bird gun, an older 870 12 gauge 3" Wingmaster Magnum. It's been sea duck hunting, puddle duck hunting, goose hunting, deer hunting and has shot all manner of clay targets - definitely a 'working gun'.

    While I was shooting at Ft. Meade one afternoon, the shotgun failed. The failure mode was that the safety was stuck and would not switch, and the trigger would not reset. The gun would load, cycle and eject normally, but would not fire. At the time, I was doing a little gun work and was dealing with Pennsylvania Gun Parts, a Remington parts specialist, for all of my parts.

    I cannot recall his name, maybe John, but when I discussed the 870's failure with PGP's owner, he said he would be glad to sell me any parts I needed, but suggested that if I had that kind of volume through the gun and the trigger/safety broke, there are probably other parts in the "trigger plate assembly" that were getting close to failure too. He said I'd probably be better off just replacing the entire trigger plate assembly. I had never had the assembly apart and what he said made sense, so I just bought a replacement trigger plate assembly and dropped it in. I think the cost was around $65.00. The new assembly worked fine, I was back in business and life was good. I tossed the broken assembly into my "Remington" parts box and forgot about it.

    A few years later, I had another similar failure with one of my other well-used 870s. Remembering PGP's advice and my prior success, I just ordered another trigger plate assembly, installed it and went back to what I was doing. I recall the cost being a little more, probably close to $75.00. I tossed this broken assembly into the parts box too.

    Some time later, I bought a used 870 for a very cheap price, because it was broken...yup, same failure mode. Knowing that for $75-80 I could could get it running again and still save a bunch of money, I bought it, fixed it and tossed the broken trigger plate assembly into the parts box...

    Fast forward...

    This past Sunday morning, I went to PG Trap & Skeet with some friends to shoot sporting clays. I took my 870, because I don't own a dedicated target shotgun, and because sea duck season fast approaches and I could use the practice. Exactly TWO rounds into the shoot, my 870 broke. Same failure mode; trigger/safety problem... BrowningGuy was kind enough to share his very shiny Browning with me and let me shoot the rest of the course. Somebody, Wes, Ben, George, not sure who because they wouldn't let me pay for them, gave me a couple boxes of 20 gauge shells because all I brought were 12s. I'm very grateful for the gun loaner and the shells!

    When I got home, I started looking online for a replacement trigger plate assembly. Several places showed them for $80-90, but didn't have them in stock. One other place had them in stock, but they were $118 + shipping. WOW!

    Never having disassembled the complicated-looking assembly, but at this point having nothing to lose and being curious as to what was causing the same failure in multiple guns, I decided to tear it down and see if it was a part I could replace.

    I followed a YouTube disassembly video and took it apart step-by-step. Easier than I thought it would be. I got the whole thing apart, with the trigger and safety being at the very end of the disassembly procedure. There were NO broken parts! Very odd... I put it back together and it worked. I had to find out what was going on, so I took it apart again, looked it over, then put it back together and now it doesn't work... Took it apart again and REALLY looked at everything carefully...

    What I found was that the safety detent ball (#49), driven by a spring (#50) captured by a pin (#51) through the main trigger plate. The spring does not have "finished" ends and looks like it could have been clipped out of the middle of a longer spring. The bottom end of the spring, where it meets the ball, was deformed a little. The last coil had spread out and was engaging the sides of the bore, wedging against the ball and locking up the safety. First time I took it apart/put it back together, I had indavertantly flipped the spring and put the 'good end' against the ball and it worked fine. When I did that a second time, I had flipped the spring back to its original position and cause it to malfunction again.

    View attachment 385166


    Here's my shotgun with my collection of broken Trigger Plate Assemblies:

    View attachment 385167

    To remove the safety-related parts doesn't require disassembly of anything except the safety mechanism itself.

    First, use a small punch to slide the retainer pin (#51) out. Let the punch follow the pin through and prevent the spring from escaping.

    Here is the retainer pin (#51), at the tip of my probe:

    View attachment 385168

    Be careful to not allow the punch to back out until you can control the spring. Spring tension is relatively light, but it can still fly. Just put your finger over the top hole and slide the punch back out:

    View attachment 385169

    Once the punch is out and spring tension released, you can dump the spring out of the top opening. The safety can be gently worked back and forth to cause the detent ball to ride up and be out of the way, allowing the safety button (#48) to slide out. It will go out either way, and if you wanted to convert to a left-handed safety, you can simply reverse insertion of the safety button at this time. Once the safety is out, the ball didn't seem to want to fall out in either direction in any of them, but a small punch can push it out from the top and it will fall into the safety button opening. Here are the parts, arranged as assembled:

    View attachment 385170

    It is very hard to see, especially in pics, but I could easily feel the enlarged end of the spring, where the loose end is protruding beyond the main diameter of the spring, shown here on the right end of the spring:

    View attachment 385171

    View attachment 385172

    By flipping the spring over, putting the enlarged coil at the top against the retaining pin and the un-deformed end down against the ball, I was able to make it work reliably. I then looked at the other three trigger plate assemblies and found exactly the same issue. I flipped the springs in all of them in about 5 minutes each and now they all work!!

    Here is a view of the trigger plates and one thing to notice is the pronounced wear on two of the three, while the third one is relatively fresh:

    View attachment 385173

    In case it's not obvious, take a look at the hammers (#33) and where they contact the firing pin, shown at the tip of my probe:

    View attachment 385174

    The hammer on the far right shows very little wear. This difference in wear while experiencing the same failure mode tells me that it's not necessary to have a gazillion rounds through your gun to experience this failure.

    Hope this helps and good luck!
    Nice!
     

    E.Shell

    Ultimate Member
    Feb 5, 2007
    10,368
    Mid-Merlind
    Delaware_Export, Boondock Saint, willtill, newmuzzleloader, slsc98, Mini14tac, jr88, mpollan1 & wilcam1:
    Thank you for your kind words!

    slsc98:
    I'm not a member at ShotgunWorld, but if you would like to copy/paste the useful portions of the post over there or link it, you are welcome to.

    Note that the level of wear of the hammer faces is NOT an issue, but pointed out here because they are reliable wear indicators and show that this malfunction can occur with minimal wear. I found it odd that the hammers do not exactly align with the firing pin butt, as evidenced by the location of the peening of the hammer face, but I guess R-P had their reasons.
    The ends of the springs should be tapered and ground flat on the ends.
    Agreed, yes, they should be, but they're not. All four OEM springs were identical with respect to (not) dressing the ends.
    Becuase the springs are small, they are hard to snip with pliers and are often better cut with an abrasive wheel. By doing that the ends are already somewhat ground flat with the coils not spread out from the pliers to interfere with the bore.
    Agreed, but these are factory springs. While I do have the old Brownells gun spring kit (about 2 dozen assorted springs 8" long) to draw from, and normally cut springs with a Dremel, I didn't fabricate any of these.
    The hammer spring in the picture all the way on the left with the peened trigger plate looks different from the others too.
    These trigger plate assemblies span a time frame of about 50 years. While they are more or less identical with interchangeable parts, there are a surprising number of subtle differences in the various parts.
    The spring ends will dig and then stick into the cast aluminum sometimes.
    Yes, I suspect that is what was happening; either digging in a little or getting cammed against the sidewall of the bore. I pushed a paper towel scrap through the bore, inspected it under bright light and didn't see any damage. With MTBF of about 10 years, three spares and my age, I doubt I'll have to fool with these again, LOL.
    A small bench stone is handy to de-burr.radius spring ends when you take them apart.
    That is probably a good preventative measure to reduce the chances of this happening.
    Its amazing what sort of stuff can come out of these shotguns like grass weeds etc that been in the marsh a few times.
    True. That particular shotgun looked pristine before I started taking it out on the boat sea ducking and into the salt marsh. I had been removing the trigger plate assemblies and hosing them out occasionally - everything from Labrador Retriever hair to marsh grass to unburned powder runs out. CSI would be well entertained.

    Note that the similarities between the 870 and 1100 probably make this applicable to both models.
     

    normbal

    Ultimate Member
    BANNED!!!
    May 2, 2011
    1,189
    socialist occupied maryland
    Thanks, Ed.

    If you recall some years back I brought out a .338 Lapua launcher, Savage model 110 to play with up at Mayberry and was having some extraction issues aside from load testing (2 fps SD with Vihta Vouri was pretty impressive, IIRC).

    Went online, there was someone selling an “improved” kit which turned out to be a larger ball and extractor with a dimple to match and all was good. I also seem to recall an issue with the spring, taking a grinder to it to flatten it out so it would work better. Then I sold the gun and actually broke even, bought the Dakota which I sold for a profit, e’rybody wanted .338 LM back then, before the 6.5 whatsis got popular.

    It’s almost always the little details that hang things up. Looks like this is still a factory-installed failure as a fix is still available:

     

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    E.Shell

    Ultimate Member
    Feb 5, 2007
    10,368
    Mid-Merlind
    Hey Norm!

    It seems like installing a *decent* safety spring would be a good reliability mod for an HD 870/1100 too. Hate when stuff like that won't shoot.
     

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